A look into Beckhoff remote I/O systems
“In the world of industrial automation, staying ahead of the curve requires embracing cutting-edge technologies that enhance efficiency, flexibility, and reliability,” says Steve Rush, sales team leader at Beckhoff Automation Limited.
In 1995, Beckhoff Automation “revolutionised the automation industry” by combining fieldbus technology with proven terminal block principles to create the bus terminal. Even though Beckhoff was intentionally advancing the existing block module concept, opting to use electronic terminal block technology, which already significantly reduced cabling requirements for I/O installations, the bus terminal concept took it one step further.
The result was a fieldbus-independent, highly modular I/O system for connection to desired fieldbus systems, setting new global standards in the industry. The next innovative step followed in 2003 with the EtherCAT I/Os, which are based on EtherCAT, the ultra-fast industrial Ethernet technology invented by Beckhoff.
THE BECKHOFF NEW AUTOMATION
TECHNOLOGY ADVANTAGE
At the heart of Beckhoff’s technology is a commitment to innovation and performance. The I/O systems are designed to connect various input and output devices in a decentralised manner, enabling efficient data acquisition and control across many different industrial environments.
Modular design tailored to needs
One of the features of Beckhoff remote I/O systems is the modular design. This design allows for easy customisation and scalability, ensuring that users can add or remove modules based on their specific application requirements.
“Whether you’re expanding an existing system or setting up a new one, this modular approach offers exceptional flexibility.” says Caleb Millen, I/O product specialist at Beckhoff.
Diverse module selection
Beckhoff’s extensive range of I/O modules includes digital inputs/outputs, analogue inputs/outputs, temperature measurement modules, and specialised communication interfaces. This wide selection ensures that users can find the perfect match for their application, whether it’s for simple monitoring tasks or complex control systems.
Built for tough conditions
Industrial environments can be harsh. Factors like electromagnetic interference (EMI) and extreme temperatures pose significant challenges. Beckhoff’s I/O modules, including EtherCAT box modules are robust and reliable, designed to withstand these harsh conditions and maintain consistent operation, ensuring automation processes remain uninterrupted.
SeamlessLY integratE
Beckhoff’s I/Os seamlessly integrate into TwinCAT automation software and accommodates all standard digital and analogue signal types, allowing for compatibility with existing infrastructures. Additionally, the range covers all major fieldbus and industrial Ethernet systems with bus couplers, ensuring versatility in a multitude of automation scenarios. Beckhoff’s I/O systems are designed to provide a comprehensive and flexible solution for various industrial automation needs.
“This simplifies the use of I/O modules, reducing setup time and effort, and enabling users to get their systems up and running quickly,” Millen says.
Applications across industries
Beckhoff’s I/O systems are versatile and suitable for applications across a wide range of industries, each benefiting from their unique capabilities. Examples of some industries include food and beverage, pharmaceutical, warehouse and distribution, packaging, process, marine, sheet metal, woodworking and plastic.
Flexibility and scalability
The modular design, wide range and mix of signals provide unmatched flexibility, allowing users to tailor the system to their specific needs and adapt to changing requirements. With EtherCAT’s free choice of topology, the ability to easily add or remove modules makes these systems highly scalable, enabling users to expand their automation solutions as needed without significant reconfiguration.
Cost-effectiveness
By decentralising the I/O architecture, Beckhoff remote I/O systems reduce the need for extensive cabling and simplifies installation. This leads to cost savings in terms of both materials and labour, making these systems a cost-effective choice for a wide range of applications.
“Our robust, flexible, and high-performance products are designed to meet the diverse needs of modern automation applications. Whether in factory automation, process control, building automation, or renewable energy, Beckhoff is poised to meet the challenges of modern automation with efficiency and precision.” says Rush.
“With low lead times and generous local stock levels, our dedicated team at Beckhoff welcome you to discuss your automation needs.”
Sponsored content: For more information phone +64 9 281 2736, email info@beckhoff.co.nz or visit www.beckhoff.com.